Zehus
We have partnered with Zehus, an innovative electric bicycle manufacturer, to implement cutting-edge traceability and quality control systems for their advanced e-bike production facilities, ensuring excellence in every component and assembly.
Quality Standards Compliance
E-Bike Components & Traceability
Production Stages & Automation
Implemented Projects
Electric Bicycle Factory Manual Bench Traceability Project
Complete traceability system for manual assembly benches in e-bike production
Project Details
- Component-level traceability for 200+ e-bike parts
- Real-time tracking of manual assembly operations
- Digital work instructions at each assembly station
- Quality checkpoints integration with assembly workflow
- Serial number generation and management
- Integration with ERP and inventory systems
Achieved Results
- Assembly traceability completeness reached 100%
- Assembly error rate reduced by 75%
- Quality inspection time reduced by 60%
- Production documentation accuracy improved to 99.8%
Technologies Used
Battery Pack Production & Testing System
Digital production and testing system for e-bike battery packs
Project Details
- Automated battery cell testing and grading
- Real-time monitoring of battery pack assembly
- Automated performance testing and validation
- Battery serial number and performance data correlation
- Quality compliance tracking per regulatory standards
- Integration with battery management systems (BMS)
Achieved Results
- Battery quality consistency improved by 65%
- Testing cycle time reduced by 50%
- Battery performance data accuracy reached 99.9%
- Regulatory compliance documentation automated by 90%
Technologies Used
E-Bike Quality Assurance & Final Inspection System
Comprehensive quality assurance system for finished e-bikes
Project Details
- Digital final inspection checklists and procedures
- Mobile inspection applications for quality teams
- Automated test ride data collection and analysis
- Customer delivery preparation and documentation
- Warranty registration and management
- Field performance data collection and feedback
Achieved Results
- Final inspection accuracy improved to 99.7%
- Inspection documentation time reduced by 70%
- Customer delivery preparation time reduced by 55%
- Field failure rate reduced by 40%
Technologies Used
Technology Stack Used
Frontend & Mobile
Backend & APIs
Database & Storage
Cloud & DevOps
Hardware & IoT
Customer Testimonials
"The traceability system has transformed our assembly process. We now have complete visibility into every component that goes into each e-bike, which is crucial for quality assurance and warranty management."
"The battery testing system ensures that every battery pack meets our strict performance standards. The automated testing and data collection have significantly improved our quality consistency."
Challenges Encountered
- Ensuring complete traceability across complex e-bike component supply chains
- Maintaining consistent quality in battery pack production
- Managing manual assembly operations with high precision requirements
- Integrating multiple testing systems into unified quality assurance
Applied Solutions
- Comprehensive component-level traceability with barcode/RFID systems
- Automated battery testing with real-time performance monitoring
- Digital work instructions and quality checkpoints at assembly stations
- Unified data platform integrating all production and testing systems
E-Bike Manufacturing Excellence
Complete component tracking
Manual bench precision
Assembly quality improvement
Testing & compliance
Innovation in E-Mobility Manufacturing
Our partnership with Zehus demonstrates how digital transformation can revolutionize electric mobility manufacturing. By implementing comprehensive traceability systems, automated testing solutions, and quality assurance platforms, we have helped Zehus achieve unparalleled excellence in e-bike production while ensuring safety, reliability, and customer satisfaction in the rapidly growing electric mobility market.